Will VVDI Key Tool Plus Repair a Corrupt BMW CAS3++ ISTAP Flash?

Autel is known to be the best at repairing a Corrupt BMW CAS3++ ISTAP Flash file from a failed OBD2 Key Programming Session.

But can we use VVDI Key tool plus as an alternative way to repair a Corrupt CAS3++?

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Here is the clue.

 

Step-by-Step Recovery Process

1. Connecting the CAS3++ Module

  • The CAS3+ adapter is attached to the module using a DB25 cable.
  • The tool detects the module and confirms communication by reading the flash chip, indicating the hardware is intact.

 

2. Reading & Backing Up Data

  • The EPROM and flash memory are successfully read and saved.
  • The last seven digits of the VIN are manually added to the file for identification.

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3. Attempting Flash Repair

  • Navigate to Special Functions > Flash Repair (No ESL).
  • The tool begins writing a corrected flash file to the module.
  • The process completes with a “Write Complete” confirmation, suggesting a successful repair.

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Key Observations

1. BMW CAS3++ & DME Compatibility Issues

  • The Bosch DME paired with this CAS3++ only provides a 4-digit ISN (instead of the standard 32-digit).
  • All-keys-lost (AKL) situations are nearly impossible with this setup unless using high-end tools like Autohex (which claims to convert 4-digit ISN to 32-digit).

2. Why This BMW Model Is Problematic

  • Found in V8 models (E60 5 Series, E63 6 Series, E70 X5).
  • Most tools fail to extract a usable ISN, making key programming extremely difficult.

3. Alternative Solution

  • If the car won’t start, the best workaround is to replace the DME and CAS with a matched set from another donor vehicle.

 

Conclusion

  • The VVDI Key Tool Plus + CAS3+ adapter shows promise in repairing corrupted BMW CAS3++ modules.
  • BMW V8 models with Bosch DMEs remain high-risk for locksmiths due to ISN limitations.
  • For AKL cases, Autohex may be the only solution, but its effectiveness is unverified.

 

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